The XDataWave Real-Time PLC Data Acquisition System is a cutting-edge solution designed to enhance industrial automation by enabling seamless monitoring and analysis of machine performance in real time.
01. Challenge
Sinetools faced operational blind spots:
- No real-time visibility into machine performance or test outcomes.
- Manual logging of test results caused delays and errors.
- Time-consuming report generation for quality and audits.
02. Solution
We implemented xDataWave, our AI-enabled industrial automation platform, across Sinetools test stations. The solution included:
- Live machine test monitoring via PLC integration.
- Automated barcode printing - post-test completion.
- Dynamic dashboards for part/model status.
- Historical data exports with timestamped logs.
- Role-based user access, model and customer configuration.
03. Features
- Real-time dashboard for QC managers.
- Automated barcode generation with part-specific logic.
- Custom report templates with daily/weekly summaries.
- Centralized model, register, and device management.
04. Impact
- 35% reduction in test-cycle downtime.
- Increased traceability of 100% of tested parts.
- Audit-ready reporting in under 5 minutes.
- Improved productivity across QA and line supervisors.
xDataWave transformed how we see our test floor — it's like giving our machines a voice.